DISCOVER IR SUITE | IN-PROCESS MONITORING SYSTEM
Detect process deviations and classify parts in real time (OK/NOK)
Real-time quality assessment system for brake disc
coating processes in HS-LMD production.
- Real-time process monitoring.
- Detect defects and instabilities instantly.
- Ensure consistent coating quality.
- Reduce production deviations.
Tested and validated by Volkswagen R&D Group
Real-time OK/NOK classification
AI-based anomaly detection
SEE DISCOVER IN ACTION
See how defects are detected in real time
DISCOVER IR identifies process deviations and quality issues as they occur, providing full visibility of your production process.
Identify issues early and prevent defects before they impact production.
KEY BENEFITS
Improve process control and product quality
DISCOVER IR provides real-time insights into your process, detecting and classifying anomalies using advanced AI-based analysis.
Make real-time production decisions with OK/NOK classification
Identify defects before they affect final quality
Reduce rework and production losses
Ensure consistent coating results
Automatically classify process deviations and anomalies
DETECTED PROCESS ISSUES
Identify the most common production defects in real time
DISCOVER IR detects and classifies key process issues, helping you identify the root cause of defects and improve production stability.
- Cracks and pores
- Powder flow issues
- Nozzle clogging and misalignment
- Surface defects and instabilities
- Variations in process parameters
APPLICATION
Quality assurance for brake disc coating processes
Optimized for industrial brake disc production environments.
Designed for HS-LMD brake disc coating, DISCOVER IR ensures real-time quality control and helps maintain consistent production standards.
- Tested and validated by Volkswagen R&D Group
SYSTEM OVERVIEW
High-speed infrared monitoring system for
continuous process quality assessment
DISCOVER IR combines high-speed infrared sensing and advanced software to monitor, analyze and detect process deviations in real time.
Powerful analysis tool AI based.
Detect and classify the most common process anomalies.
Need more technical details?
Our approach to process control
What is not measured cannot be controlled and what is not controlled cannot be improved
Key technical information
DISCOVER IR is designed to integrate seamlessly into industrial environments, combining high-speed infrared sensing and advanced software for real-time process monitoring and analysis.
Process compatibility
- High speed LMD (Laser Metal Deposition) process.
Infrared camera
- VPD PbSe camera, 64×64 pixels (pixel size: 50 microns).
- Sensitive in the MWIR (1-5 microns).
- Fully Digital and snapshot type ROIC.
Communication interface
- Gigabit Ethernet (M12 connector).
Software
- Discover software suite: Including both analysis software and production software.
Minimum requiremets
- PC with processor i5, RAM memory: 8 GB.
- Hard disk available: 1 GB, O.S.: Windows 10 or later (32/64 bits).
Need more technical details?
Download the full datasheet or request information to evaluate how DISCOVER IR fits your process.
OUR CUSTOMERS
Companies trusting our infrared camera technology
Our technology is embedded in industrial projects, research centres and strategic developments across multiple sectors.
We work with organisations leading innovation and seeking reliable, precise and efficient infrared solutions.
Request information about DISCOVER IR SUITE
Tell us about your application and we’ll help you evaluate how DISCOVER IR Suite fits your process
Share your process details and requirements using the form below. Our team will analyze your application and help you define the optimal DISCOVER IR Suite configuration for real-time monitoring and process control.
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